The solution to the collapse of foam concrete

Europe's largest economy, Germany, recently activated an emergency plan to manage gas supplies that the natural gas could be rationed if supplies are disrupted or disrupted by a stand-off over Russian demands to pay for fuel in rubles.  

German Vice-Chancellor, minister of economy and climate protection, said Germany's gas supplies were secure for now, but he urged consumers and businesses to reduce consumption, saying "every kilowatt of electricity counts." 

Germany's gas network regulator can ration gas if supplies run short. Plants would be the first to be affected. Special treatment will be provided to private families, hospitals, and other important institutions.  

Half of Germany's 41.5 million households use natural gas for heating, and industry consumption accounts for a third of the country's 100 billion cubic meters of gas demand in 2021.  

The price of many energy and commodities like the foam concrete could be affected.

The common problems of foamed concrete are bubbling, cracking, collapse, shrinkage, and other phenomena. To treat these phenomena, the proper medicine can be found, and the cause can be effectively solved.

The main reason for the collapse of foamed cement is that the cement solidification speed is too slow. We can solve this situation from the following aspects

1. Add accelerator to improve the setting time of foamed cement

Accelerators are used in more and more concrete applications. Foamed cement has high requirements for accelerators. It is not just a fast setting but also needs to be adapted to the performance of foamed cement, and accelerators cannot be added. After affecting the foaming situation.

2 Add an early strength agent to improve the early strength of foamed cement and reduce the stress generated during the exothermic process of cement hydration. Only when these two forces are balanced can it be ensured that the foamed cement will not crack and collapse in the later stage.

3. An appropriate amount of sulfoaluminate cement can be added, which many manufacturers choose to use in winter, and the cost performance is still relatively high. However, this amount of addition should also be paid attention to. It should not be added blindly. After many customers add sulfoaluminate cement, the finished product becomes very brittle in the later stage, without toughness, low strength, and severe pulverization. So we still have to adjust according to the current situation.

4 The water-cement ratio is not suitable. Collapse, retraction, bleeding, insufficient strength. To a large extent, it has something to do with the inappropriate water-cement balance. The adjustment of the water-cement ratio is a technical activity that requires trial and error. It has a lot to do with the cement of foamed cement and the fly ash aggregate, and it needs to be practiced repeatedly according to the actual situation. In this, we can add a plasticizer to adjust the water-cement ratio. This effect is very immediate.

The above contents are some solutions summed up by Tongrun according to the reasons for the collapse of foamed cement. If you encounter other problems or reasonable solutions in the actual process, you are also welcome to communicate us.

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