Silicon Nitride structures and properties
Crystal framework of Silicon Nitride
Si3N4 has 2 sort of crystal framework: α& alpha;- Si3N4 is granular crystal as well as β& beta; -Si3N4 is needle crystal. Both of them are three-dimensional networks made up of usual vertices of [SN4] tetrahedron and come from hexagonal system. The distinction in between them hinges on the order of [SiN4] tetrahedral layers. The β & beta; phase is created by the overlap of hexagonal ring layers composed of 6 nearly totally balanced [SN4] tetrahedrons in the c-axis instructions, while the α & alpha; phase is formed by two layers of substantial change as well as various non-hexagonal ring layers. α & alpha; phase can liquify oxygen in the variety of crystal structure, and the interior stress of α & alpha; stage is larger than that of β & beta; stage, so the free power is higher than that of β & beta; phase. From the perspective of thermodynamics, the β & beta; phase is much more steady at greater temperature level. The & alpha; stage has reduced balance and also is simple to create. At the temperature level of about 1500 ℃, the α & alpha; stage undergoes a repair change and also is changed into β & beta; stage. This improvement is permanent, as well as the existence of some process problems and quality is a lot more advantageous to the change from α & alpha; stage to & beta; phase. & alpha;-Si3N4 is developed when the temperature level βis less than 1350 ℃, as well as & beta;-Si3N4 can be straight prepared at a temperature
higher than 1500 ℃. Silicon Nitride residential or commercial properties The molecular formula of silicon nitride is Si3N4, of which Si accounts for 60.06% and also dint N make up 39.94%. There is a strong covalent bond in between Si as well as N (of which the ion bond represent only 30%), so the Si3N4 has high firmness (Morse firmness 9), high melting factor and also stable structure.
The Si-N in silicon nitride crystal is primarily covalent bond, and the bonding strength is high, so it has a huge elastic modulus (4.7 × & times; 105kg/cm2). The coefficient of thermal development is reduced, but the thermal conductivity is huge, so this material is challenging to generate thermal stress, so it has excellent thermal shock resistance and also excellent thermal shock resistance. It has durability, high mechanical toughness at heat and also tiny deformation at heat. (the high temperature deformation of silicon nitride ceramic with 2.5 g/cm3 density is 0.5% at 1200 × & times; 1000h ℃ as well as 23 × & times; 7kg/cm2 lots). Not worn down by lots of metals, because of the development of a silicon dioxide layer, great oxidation resistance as well as excellent electrical insulation.
Silicon nitride has no melting factor and sublimates as well as disintegrates at 1900 ℃ under air pressure. The details warm is 711.8 J/ kg ℃. The microhardness of α & alpha; stage and & beta; phase is 10 ~ 16GPa and 24.5 ~ 32.65 GPa respectively. Due to the fact that it is a strong covalent bond substance, no fluid stage will certainly be formed listed below its decay temperature level (about 1900 ℃), so silicon nitride materials can be sintered with the help of oxide additives. The oxide materials that advertise sintering are mainly Y2O3, Al2O3, and so on, and the high addition amount can reach 20%. The response principle is that the SiO2 oxide film based on the surface of silicon nitride bits reacts with the added oxide to form liquid stage and also permeate at the grain border to make certain high diffusion capacity during material migration.
Chemical Security of Silicon Nitride
Si3N4 is a thermodynamically stable compound. Silicon nitride ceramics can be consumed to 1400 ℃ in oxidation atmosphere and also 1850 ℃ in neutral or decreasing atmosphere. Actually, the oxidation reaction of Si3N4 happens above 800C:
Si3N4 +3 O2=3SiO2+N2.
The weight of the example enhanced and a thick silica protective layer was slowly based on the surface area, which stopped the more oxidation of Si3N4. The weight gain was not noticeable up until the temperature was over 1600 ℃. Yet in the damp ambience, Si3N4 is extremely simple to oxidize, as well as the surface starts to oxidize at 200 ℃, which is about twice as rapid as that in completely dry air. The oxidation activation power of Si3N4 powder in water vapor is undoubtedly less than that in oxygen as well as air. The reason is that water vapor can react with Si3N4 via amorphous SiO2 films:
Si3N4 +6 WATER=3SiO2+NH3.
Silicon nitride is steady to most metal solutions, devoid of deterioration as well as infiltration, such as Al, Sn, Pb, Bi, Ga, Zn, Cd, Au, Ag and more. Nevertheless, for Cu remedy, it is not deteriorated only in vacuum cleaner or inert ambience; Mg can react weakly with Si3N4; silicon service can damp Si3N4 as well as erode a little; change element service can strongly damp Si3N4 as well as form silicide with Si to swiftly break down silicon nitride and also retreat N2 at the very same time. Si3N4 is stable to alloy options such as brass, difficult aluminum as well as nickel silver, as well as has good corrosion resistance to cast iron as well as tool carbon steel, yet it is not resistant to Ni-Cr alloy and stainless-steel.
Except for liquified NaOH as well as HF, silicon nitride has good chemical rust resistance. Yet the majority of the molten antacid and salt can communicate with Si3N4 to disintegrate it.
Silicon Nitride made use of in Refractories.
Silicon nitride porcelains are called promising heat architectural products as a result of their superb heat buildings, such as heat strength, great wear resistance and deterioration resistance. Because of the solid covalent bond as well as reduced diffusion coefficient at high temperature, the manufacture of Si3N4 porcelains have to depend on high temperature, high pressure as well as sintering agent, and the price is too high, or else it is difficult to generate excellent quality silicon nitride products. These constraints of production expenses and tools are hard to accept in the metallurgical industry, so the study in the area of refractories starts relatively late, as well as the research study is not extensive. Many concepts come from ceramics, but there is very little technology. In the past, silicon nitride usually existed in the form of bonding phase in refractories. Via nitriding and also firing of steel Si, aggregates such as corundum or silicon carbide were incorporated with fine powder, so as to attain the objective of combining refractory materials. Ceramic shed plate is silicon carbide aggregate and also component of fine powder. Silicon nitride is created by nitriding metal Si to create silicon nitride. Silicon carbide is integrated to develop silicon nitride bound silicon carbide product, which is used in blast furnace body and also other components, so that the efficiency of the material has actually been greatly enhanced. Compared with the clay bonded silicon carbide lost plate, the heat performance of the product is very good, which resolves the trouble of bulging failing caused by the oxidation of silicon carbide when the clay adhered silicon carbide lost plate is used.
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