Setup Sheet Technical Information

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The template files that SURFCAM uses to produce the Operations List and Tooling List setup sheets are OPERATIONS.CFG and TOOLING.CFG. Both files can be found in the Surf2002Plus folder. Edit these files to customize the setup sheet.

These files are basically HTML files with a few modifications. Look at TOOLING.CFG and OPERATIONS.CFG to find examples of how they are used. The modifications are the following:

  1. The following reserved phrases are each placed on a separate line. They mark off special sections in the HTML file.

  1. begin repeat and end repeat : marks sections in HTML code that are to be repeated once for each operation. For example, if you want a list of the operation types displayed, you will have the following:

     begin repeat
  *optype
  end repeat

  1. begin _xxx_ and end _xxx_ : marks sections in HTML code that apply only to tools of type _xxx_ , where _xxx_ is one of the following: mill, drill, lathe, groove_lathe, thread_lathe, triangle_lathe, round_lathe, edm. For example, to display the tool number in a table only in the case of a mill tool, you will have the following:

     begin mill
  <td>*tnum</td>
  end mill

  1. The table below displays the different variables you can use in TOOLING.CFG and OPERATIONS.CFG to display information about the tool/operation.

    You must prefix each variable with an asterisk, for example *addr1 . Place these variables within the HTML code wherever you want the corresponding information to appear. For example, to display a picture of a tool that is centered in your setup sheet, you will have the following (where images is the subdirectory under Surf2002Plus where the image files are kept):

<center><img src="images/*pic"></center>

variable

Description

comments

addr1

address one

 

addr2

address two

 

calcchipl

calculated chip load

 

chipl

tool chip load

 

city

City

 

cl_ang

tool clearance angle

lathe only

comment

comment about tool

 

coolant

coolant description (on/off/mist/etc.)

 

country

country

 

cutcomp

if cutter comp is on (yes/no)

 

cycle

This will display a string that says "Drill", "Peck", "Tap", etc., and "-" if it is not applicable.

 

doff

diameter offset register

 

feedrate

feedrate for the operation

 

flt_ht

tool flute height

mill only

fname

file name

 

height

tool total height

mill only

hor_ang

tool angle from horizontal

lathe only

ic_dia

internal diameter or tool width

lathe, lathe_drill only

incfl

name of INC file

 

incpt

path of INC file

 

libnum

number of tool in library

 

loff

length offset register

 

matdesc

description of material

 

mnum

material number in material library

 

name

name

 

nccfl

NCC file

 

num_side

number of sides on the insert

lathe only

opcomment

user-defined comment

 

opnum

operation number

 

optype

operation type

 

ornt

tool orientation

lathe only

pic

tool image file

 

plungerate

plunge rate for the operation

 

pname

program name

 

pnum

program number

 

sdate

today's date

 

sfm

cutting speed

mill only

shank_rad

tool shank radius

mill only

spindle

spindle type

lathe only

spinspeed

spindle speed

 

state

state

 

stime

current time

 

taper

tool taper angle

mill only

tcrad

tool corner radius

mill only

tdiam

tool total diameter

mill only

tflutes

number of flutes in tool

mill only

tipcen

tip or center

 

tmatl

tool material

 

tnum

tool number

 

tooltyp

tool type

 

tpang

tool tip angle

 

tprad

tool tip radius

 

travellen

distance travelled

 

traveltim

time operation takes

 

ttlen

total distance travelled

 

tttime

total time

 

turt

turret number

lathe only

txmax

max x for whole file

 

txmin

min x for whole file

 

tymax

max y for whole file

 

tymin

min y for whole file

 

tzmax

max z for whole file

 

tzmin

min z for whole file

 

units

units (inch/metric)

 

viewname

view name

 

viewnum

view number

 

viewtype

operation view type

 

wnum

work offset number

 

xmax

max x

 

xmin

min x

 

ymax

max y

 

ymin

min y

 

zip

zipcode

 

zmax

max z

 

zmin

min z

 

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