2.5. Doing an Example 2-D Static Magnetic Contact Analysis (Command Method)

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This example presents a 2-D model of a coil actuator that demonstrates the use of surface-to-surface contact. Contact is typically used when multiple runs are required with re-positioning of a pole piece in a static or transient analysis, or for convenience in meshing regions with non-connecting meshes.

2.5.1. The Problem Described

The contact region is located at the mid-span of the air gap. Two independent meshes are created; one for the lower portion of the model consisting of the back iron, coil, and lower air, and the upper portion consisting of the pole and the upper air. Target elements (TARGE169) are created using the ESURF command on the upper air elements at the air gap (coarser mesh). Contact elements (CONTA172) are created using the ESURF command on the lower air elements at the air gap (finer mesh). The MPC option is selected using bonded contact.

Figure 2.9  Element Plot Showing Independent Meshes

2.5.2. Input Listing

/batch,list
/prep7
/title, Actuator model using surface to surface contact

et,1,53                 ! plane53
et,2,169                ! Target
et,3,172,7,2,,2         ! Contact, MPC option
keyopt,3,12,5           ! Bonded contact

mp,murx,1,1
tb,bh,2,,40             ! BH curve
tbpt,,355,.7
,,405,.8
,,470,.9
,,555,1.
,,673,1.1
,,836,1.2
,,1065,1.3
,,1220,1.35
,,1420,1.4
,,1720,1.45
,,2130,1.5
,,2670,1.55
,,3480,1.6
,,4500,1.65
,,5950,1.70
,,7650,1.75
,,10100,1.8
,,13000,1.85
,,15900,1.9
,,21100,1.95
,,26300,2.
,,32900,2.05
,,42700,2.1
,,61700,2.15
,,84300,2.2
,,110000,2.25
,,135000,2.3
,,200000,2.41
,,400000,2.69
,,800000,3.22
mp,murx,3,1                 ! coil

! create backiron
rectng,0,.06,0,.01
rectng,0,.01,.01,.02
rectng,.05,.06,.01,.02

! create coil
rectng,.02,.04,-.005,0
rectng,.02,.04,.01,.015
aglue,all

! create lower air domain
rectng,-.02,.08,-.01,.021
aovlap,all
numcmp,area
cm,lower,area

! create pole
rectng,0,.06,.022,.032

! create upper air
rectng,-.02,.08,.021,.04
aovlap,7,8
asel,s,area,,7,9
cm,upper,area

asel,s,area,,4,6
aatt,2,1,1		                 ! backiron
asel,s,area,,7
aatt,2,1,1		                 ! pole
asel,s,area,,2,3
aatt,3,1,1		                 ! coil

cmsel,s,lower
esize,.002
amesh,all
cmsel,s,upper
esize,.003
amesh,all

esla,s
nsle,s
nsel,r,loc,y,.021
type,2
esurf			                  ! mesh target elements
cmsel,s,lower
esla,s
nsle,s
nsel,r,loc,y,.021
type,3
esurf			                  ! mesh contact elements
allsel,all

nsel,s,loc,x,-.02
nsel,a,loc,x,.08
nsel,a,loc,y,-.01
nsel,a,loc,y,.04
d,all,az,0		                ! flux parallel

asel,s,area,,3
esla,s
bfe,all,js,,,,5e6            ! coil current density
asel,s,area,,2
esla,s
bfe,all,js,,,,-5e6
allsel,all
finish

/solu
magsolv
finish

Figure 2.10  Flux Line Plot

Figure 2.11  Flux Density Plot

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